The solenoid valve is composed of a solenoid coil and a magnetic core, and is a valve body containing one or more holes. When the coil is energized or de-energized, the operation of the magnetic core will cause the fluid to pass through the valve body or be cut off to achieve the purpose of changing the direction of the fluid. So what are the common problems of solenoid valves? Below, the editor of Ai Xun will answer you from the following 4 points.
The fault of the solenoid valve will directly affect the operation of the switching valve and the regulating valve. Common faults include the solenoid valve not working, which should be investigated from the following aspects:
1. The solenoid valve terminal is loose or the thread is off, the solenoid valve must not be energized, and the thread can be tightened.
2. The solenoid valve coil is burnt out. You can remove the solenoid valve's wiring and measure with a multimeter. If it is open, the solenoid valve coil will burn out. The reason is that the coil is damp, causing poor insulation and magnetic leakage, causing excessive current in the coil and burning. Therefore, it is necessary to prevent rainwater from entering the solenoid valve. In addition, if the spring is too hard, the reaction force is too large, the number of turns of the coil is too few, and the suction force is not enough to cause the coil to burn out. For emergency treatment, the manual button on the coil can be turned from the "0" position to the "1" position during normal operation to open the valve.
3. Solenoid valve jam: the matching clearance between the solenoid valve slide valve sleeve and the valve core is very small (less than 0.008mm), and it is generally a single-piece assembly. When mechanical impurities are brought in or there is too little lubricating oil, it is easy to jam . The treatment method can be made by inserting a steel wire through a small hole in the head to make it spring back. The fundamental solution is to remove the solenoid valve, take out the valve core and valve core sleeve, and clean it with CCI4 to make the valve core move flexibly in the valve sleeve. When disassembling, pay attention to the assembly sequence of each component and the location of the external wiring, so that the reassembly and wiring are correct, and check whether the oil spray hole of the lubricator is blocked and whether the lubricating oil is sufficient.
4. Leakage: Leakage will cause insufficient air pressure, making it difficult to open and close the forced valve. The reason is that the sealing gasket is damaged or the slide valve is worn, which causes blow-by in several cavities. When dealing with the solenoid valve failure of the switching system, the appropriate time should be selected and the solenoid valve should be dealt with when the solenoid valve is de-energized. If the processing cannot be completed within a switching gap, the switching system can be suspended and handled calmly.
Wuxi Ai Xun Automation Technology Co., Ltd. has more than 10 years of actual combat experience, focusing on the production of automation control systems, solenoid valve boxes, valve island bus control boxes and instrument boxes, etc., and also provide products for EMERSON, ASCO, TOPWORX, GOswitch, Numatics, Aventics, Dwyer , GVT, SUNTEX instrument authorized agent. Factory direct sales, first-hand supply, to meet one-stop automated industrial control parts procurement services, is a rare one-stop service provider for automated industrial control program design, manufacturing, installation and commissioning, and after-sales service. Welcome everyone to inquire!